Thanks to the California Air Resources Board (CARB), as well as economics, water is now incorporated in almost three billion U.S. aerosol products each year, usually as one phase of an emulsion. An even greater number of pump-action, squeeze tube and other chemical specialty products also contain emulsions. It is usually essential that these emulsions “stay together” during the service life of the product. All emulsions are metastable—that is, they possess thermodynamic energy and seek to approach ground level by phase separation. This tendency must be carefully addressed by formulators.
Thousands of chemists and technicians are currently hard at work to improve or create emulsion products. Emulsion technology is wide-ranging and often complex. Sadly, it is rarely taught in universities. Product development chemists must educate themselves. Textbooks are virtually non-existent and other information sources are often biased, academic or simply hard to find.
A fluid @C01172@ system in which liquid droplets and/or liquid crystals are dispersed in a liquid. The droplets often exceed the usual limits for @C01171@ in size. An emulsion is denoted by the symbol O/W if the continuous phase is an aqueous solution and by W/O if the continuous phase is an organic liquid (an 'oil'). After that, the micro-emulsion of C 1 was added into C 2 system, and the mixture was stirred for 60 min. A certain amount of acetone was then added into the mixture to break the emulsion. The product was obtained by centrifuge (10,000 rpm and 10 min). The solid product was washed for 3 times with ethanol, and then dried in a vacuum oven at 65. Nilesh Kothiya @ Tapovan Science School Rajkot.
Emulsions are a class of disperse systems consisting of two immiscible liquids 1–3. The liquid droplets (the disperse phase) are dispersed in a liquid medium (the continuous phase). Several classes may be distinguished: oil-in-water (O/W), water-in-oil (W/O), and oil-in-oil (O/O). The latter class may be exemplified by an emulsion consisting of a polar oil (e.g., propylene glycol.
Furniture waxes—such as Goddards Cabinet Makers Wax containing bees wax—are exceptions to the definition of an emulsion as “a liquid dispersed in a liquid.”
One treatise defines an emulsion as “a liquid dispersed in a liquid.” While this covers a majority of emulsions, one of the more important exceptions are some furniture polishes that contain carnauba wax, beeswax, montan wax and synthetic waxes. Unusual emulsions can include those where the dispersed phase is mercury, gallium, low melting gallium alloy and even nano-silver. This latter item has long-lasting disinfectant/deodorant property and contains metal particles in the range of 0.005 micron. It is therefore outside the classical definition of an emulsion and may even illustrate the mythical ninth colloidal system: “solid dispersed in liquid.”
The tri-laminate bag of a BOV dispenser is usually completely full of emulsion with no head space. Joyoshare video joiner 1 0 0 201. Thickening polymers are often added to stabilize emulsions, as shaking the BOV will have no effect on reconstituting an emulsion that has separated with age. Slot machine hack device. Photo: Signature Filling Co.
An increasing number of aerosol products depend on emulsion stability—never to separate into their continuous and dispersed phases. A major example is the bag-on-valve (BOV) aerosol. The tri-laminate bag is essentially 100% full of emulsion, leaving no head space. If the emulsion separates upon aging, shaking the BOV dispenser will have little or no effect on reconstituting the original emulsion. To stabilize these emulsions, thickening polymers are often added to the continuous (usually water) phase.
Structure of emulsions
There are several ways to divide emulsions into categories. The most common is oil-in-water (o/w) and water-in-oil (w/o). The w/o is much less common but can be seen in non-foaming air fresheners that are now mostly produced outside the U.S., and thus not subject to oppressive volatile organic compound (VOC) limits. What is the come line in craps.
The traditional view that oil droplets in o/w emulsions are spherical is true only if they do not touch or influence each other. Close-packed oil spheres can occupy only 73% of an emulsion, but a few o/w types show 99% oil droplets in a 1% continuous phase. In such cases, the oil particles are warped into cubes or “bricks” with slightly rounder corners and arranged in layers. The interstitial forces confer stability to the emulsion.
Studies have shown that foam from “quick-start” charcoal briquette igniters can survive over 16 years at room temperature.
An interesting product of this type is the “quick-start” charcoal briquette igniter. The dispersed phase is 96% and contains odorless mineral spirits, about 8% propane and 1% surfactants. The 4% continuous phase is water. A spiral of very stable white foam is laid on a bed of briquettes, which are ignited by touching a flame to the emulsion. The heavy foam deposit quickly “melts,” igniting the charcoal. A study of retained products showed that the foam survived over 16 years at room temperature.
It is difficult to identify the particle size of aerosol o/w emulsions. Most have a preponderance of 2.5 to 5.0 micron diameter droplets by weight. However, they have been outnumbered 10-to-1 or even 100-to-1 by particles down to 0.005 micron. Oversized particles can also be seen. In the absence of colored ingredients, these emulsions are either milky-white or sometimes gray-white.
Emulsion destabilization
Emulsions are subject to two disabling influences: creaming and coalescence. Most experts consider coalescence as the irreversible end result of an emulsion breakdown. It involves the contact and joining of two dispersion particles to form a larger one. The morphing process may take minutes or months. Eventually, all the particles will combine as a single liquid phase. It may float or sink, depending on how its density compares with that of the continuous phase.
Shake before using: some shave creams will produce a runny foam if not shaken before use. Master of typing 2 touch typist tutor 4 3 1.
Coalescence is often preceded by flocculation or creaming. This is where the dispersed particles gather together, yet do not merge. The initial emulsion can sometimes be reconstituted by shaking the dispenser. For example, some shave creams will produce a relatively runny, dense foam with larger bubbles if not shaken before use. As the name suggests, creaming is a concentration of disperse particle at the top of an emulsion.
Despite the opacity of many emulsions, creaming and flocculation can usually be determined by preparing the emulsion in a heavy glass, pressureresistant tube, allowing it to age and then slowly tilting it. The tube wall can usually expose these problems. As a rule, if creaming or flocculation is in evidence, it is prudent to add stabilizing ingredients to the emulsion. Creaming, or flocculation, poses immediate problems and may be a harbinger of a complete emulsion breakdown.
Emulsion stabilization
Probably the character and vigor of the film on dispersed particles is the most important factor in stability work. A number of substances improve emulsion stability by enhancing the repulsion between dispersed particles. A second approach has been to add viscosifying agents. Finely powdered inorganics may also be utilized. They include zinc oxide, calcium carbonate and titanium dioxide. Research involving the electric double layer is an increasingly useful predictive tool.
Stabilizers often have a thickening effect on emulsions. For example, stearyl alcohol, polyoxyethylene palmityl ether and cetyl alcohol have been used to stabilize shave creams. They not only stiffen the aerosol emulsions, but also enhance the viscosity of resulting foams. Trimethyl vinylammonium palmitate is not only a stabilizer, but produces extremely long-lasting foams.
Various thickening additives have been tested for BOVs and other aerosols where permanent stability is needed. Sodium carboxy methyl cellulose is useful. Others are polyoxy WSR-3000 gellant and PEG-910 gellant; it is said these are able to stabilize the emulsion for more than three years. Lastly, there is sodium methyl cellulose (low viscosity).
For those who wish to do so, the ungassed BOV concentrates can be measured for viscosity by using a suitable Brookfield Viscometer. However, measuring the “puffing gassed” aerosol counterpart is more difficult. So far, highly reproducible results have remained elusive.
Emulsion destabilizers
This is a larger field than the stabilizers, since it includes de-frothing agents in the food industry and many others. Aerosol uses include the de-foaming of spray starch deposits on textiles, “quick-breaking” foams and the de-foaming of water-based paints. Kenneth Klausner of The Mennen Co. patented aerosol quick-breaking foams in about 1955. They have recently gained added importance as hand sanitizers in the war against COVID-19 infections. Labels promise to kill 99.99% of coronaviruses and related microorganisms. Their cidality is due to an ethanol-water composition in which the ethanol content also destabilizes the emulsion when the foam is briefly rubbed onto warm hands. A typical formulation can be seen below.
Some of these products are fortified with such disinfectant/deodorants as Polyquaternium 6, Clotrimazole and Poltquaternium 8. Others may be lightly gelled with xanthan gum (Kelzan C), carbomers (Carbopol 934) or other thickeners. If a quickbreaking foam is of little interest, then pump-action and other hand sanitizers are readily available. All should be approved by the U.S. Food & Drug Administration (FDA).
Misunderstood
Emulsion technology is an important aspect of most aerosol formulation work, yet it is poorly understood by many workers, leading to wasted time and frustration. Among the many pitfalls is the problem of emulsion instability. There are many ways to deal with this common phenomenon and a number of them are discussed here. They include selecting secondary emulsifiers, adding gallons of insoluble powders, strengthening the interstitial surface of dispersed particles and adding energy to the system by homogenization. Prospective aerosol emulsions must be tested for stability. This is done by packaging them in clear, pressure-resistant glass and letting them age for months at, for instance, 70°F and 100°F. The formulations must also be tested in the proposed can since traces of multi-valent metal ions can sometimes be ruinous. It is hoped that this brief article will persuade chemists to advance their knowledge of emulsion technology and emulsion stabilization, in particular. SPRAY
Asphalt emulsion is a combination of three basic ingredients; asphalt, water, and small amounts of emulsifying agent. In the same process, these components are introduced into a mechanism known as a colloid mill, which shears the asphalt into tiny droplets. The emulsifier, which is a surface-active agent, keeps the asphalt droplets in a stable suspension and controls the breaking time. The result is a liquid product with a consistency ranging from that of milk to heavy cream, which can be used in cold processes for road construction and maintenance.
Asphalt emulsions are used in cold processes for road construction and maintenance. Emulsions are classified on the basis of how quickly the asphalt droplets will re-coalesce (break and setup). The terms rapid set (RS), medium set (MS), quick set (QS) and slow set (SS) have been adopted to classify the emulsions. A letter “C” in front of the classification denotes cationic systems while the absence of a letter in front of the classification denotes anionic systems.
Rapid set (RS) emulsions are typically used for in chip seals, while quick set (QS) emulsions are used in slurry and microsurfacing applications and for fog seal or tack coats. Slow set (SS) emulsions are also used for fog seals or as tack coat.
Telfer Pavement Technologies, LLC produces many different types of emulsions to meet the varying demands of its’ customer base.
The following emulsions are manufactured by Telfer Pavement Technologies in Martinez, California.
CRS-2 | Cationic rapid-set | Chip Seal |
CRS-2H | Cationic rapid-set, hard base | Chip Seal |
PMCRS-2H | Latex-modified, Cationic rapid-set, hard base | Chip Seal |
PMCRS-2 | Latex-modified, Cationic rapid-set | Chip Seal |
CSS-1 | Cationic slow-set | Fog seal, tack coat, dust palliative, plant mixes, soil stabilization, in place mixes, driveway sealers |
CSS-1H | Cationic slow-set, hard base | Fog seal, tack coat, dust palliative, plant mixes, soil stabilization, in place mixes, driveway sealers |
CRACKFILLER -70 | Cationic slow-set | Crack sealing, crack filling |
PMCQS-1H | Latex-modified cationic | Slurry Seal |
CQS-1H | Cationic, quick-set, hard base | Slurry Seal |
PMRE | Cationic | Polymer modified rejuvenating emulsion for use in chip and scrub seals |
RS-1 | Anionic rapid-set | Chip seal, tact coat, sand seal |
RS-2 | Anionic rapid-set | Chip Seal |
SS-1 | Anionic slow-set | Fog seal, tack coat, dust palliative, plant mixes, soil stabilization, in place mixes, driveway sealers |
SS-1H | Anionic slow-set, hard base | Fog seal, tack coat, dust palliative, plant mixes, soil stabilization, in place mixes, driveway sealers |
SS-1HH | Anionic slow-set, hard base | Fog seal, tack coat, dust palliative, plant mixes, soil stabilization, in place mixes, driveway sealers |
ERA 25 | Nonionic | Recycling, in place mixes |
ERA 75 | Nonionic | Recycling, in place mixes |
ARA | Nonionic | Recycling |
AWP Base | Modified asphalt cut-back | Pothole patch base |